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📍 Operational Castor Oil & Derivatives Plant · North Gujarat · Head Office: Gandhinagar
Oleochemistry Glossary & Analytical Testing

Acid Value (AV) & Free Fatty Acids (FFA)

Acid Value (AV) quantifies the concentration of unesterified free fatty acids resulting from the hydrolysis of triglyceride molecules. In castor oil refining, maintaining a low acid value is paramount for oxidative stability, lubrication non-corrosiveness, and cosmetic skin safety.

Standard Method AOCS Cd 3d-63 / ISO 660
Reporting Unit mg KOH/g
Typical Range < 2.0 mg KOH/g (Refined FSG) · < 4.0 – 6.0 mg KOH/g (Commercial Grade) · 175 – 185 mg KOH/g (12-HSA)

Analytical Principle & Conversion Factor

Acid value is determined by dissolving the oil in a titrated ethanol-diethyl ether solvent mixture and titrating against standardized aqueous or ethanolic potassium hydroxide using phenolphthalein. For castor oil, Acid Value is related to Free Fatty Acids (FFA, % as ricinoleic acid) by the formula: Acid Value ≈ % FFA × 1.88 (or % FFA as oleic ≈ Acid Value / 1.99).

Why Acid Value Dictates Grade Selection

Refined grades such as First Special Grade (FSG) undergo caustic refining to bring AV below 2.0 mg KOH/g (FFA < 1.0%), preventing enzymatic rancidity. In contrast, Commercial Castor Oil (crude expelled) permits AV up to 4.0 or 6.0 mg KOH/g, making it cost-efficient for secondary chemical cleavage and industrial sulfonation where triglycerides are subsequently hydrolyzed anyway.

Frequently Asked Questions

Can high acid value castor oil be used in high-temperature lubricants? +

No. Elevated free fatty acid content causes copper/steel corrosion in gearboxes, catalyzes further thermal degradation, and forms acidic sludge under high friction loads.

How does Nagdev Products achieve low Acid Values in First Special Grade? +

By crushing fresh, dry North Gujarat castor seed with immediate continuous alkali refining and centrifugal separation, preventing hydrolytic degradation.

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